The state of Wisconsin has been a major frac sand venue, with over 100 sand mines, loading and processing facilities permitted as of 2013, compared to only five sand mines and five processing plants in 2010.
But with the surge in demand for this product, companies are looking a bit closer to shale center to cut down on transportation costs and improve the bottom line.
One of the hottest new frac sand venues is in Arkansas' Ozark Mountains, which is not only closer by half to the major shale plays, saving at least 25% per ton on transportation costs, but also allows for year-round production that will fill the gap in shortages when winter prevents mining in northern states.
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"In the southern US, we can operate year round, so there is no fear of a polar vortex like that we saw last year with some other producers," says Mohammad of Select Sands, which has two known producing frac sand mines in northeastern Arkansas, in the Ozark Mountains, and sells the bulk of its frac sand to producers in the Eagle Ford, Barnett and Haynesville shales, as well as in the new marine shale, Tuscaloosa.
Chicago-based consulting company Professional Logistics Group Inc. found in 2012 that transportation represented 58% of the cost of frac sand, while Select Sands estimates the costs between 66-75% today.
The competition is stiff, but this game is still unfolding, while increased demand is reshaping the playing field.
US Silica Holdings Inc. says demand for its own volumes of sand could double or triple in the next five years, and its three publicly-traded rivals -Emerge Energy Services Fairmount Santrol and Hi-Crush Partners have also made strong Wall Street debuts over the past two years.
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